0-30V 0-5A regulated variable power supply circuit - ElecCircuit.com (2024)

This is a 0-30V 5A variable benchtop power supply circuit, with a voltage and current adjustable system.The output voltage 0-30V and a maximum current of5A.

UseLM723as a voltage regulator designed primarily for series regulator applications. By itself, it will supply output currents up to 150 mA. So need to use two transistors 2N3055for boost up current to 5A.

There are two circuits to learn.

  1. DC Power supply 0-30v 5A, Adjustable regulator
  2. 0-30V 0-5A variable supply with current adjustable

Table of Contents hide

DC Power supply 0-30v 5A, Adjustable regulator

Parts you will need

0-30V 0-5A variable supply with current adjustable

How it works

How it builds

Related Posts

DC Power supply 0-30v 5A, Adjustable regulator

This is DC Power supply 0 30v 5A, an Adjustable regulator is special that the output to 5A current. It uses LM723 DC voltage regulator IC + 2N3055 power transistor x2 to increase current up. So do the current too much than this circuit (easy circuit)

To use transformer 5A, Transistor 2N3055 to Hold Heatsink, VR1-5K to ADJ Volt Output.

Circuit Diagram of Variable Regulator 0-30V 5A using LM723 and 2N3055 x 2

We do not offend you, In this Power supply circuit 0-30V 5A is adapted to the work
direct follow want of all of you.

This circuit is still the principle original everything. Just only changes the current limiting circuit. by use the resistors 0.1ohm 5W two pieces for the parallel, to be able to withstand loads as wanted.

We should not forget, use the resistor size 0.1Ω 5W amounting 2 pieces to parallel each other
Then, connected to the emitter of the two 2N3055. To offset features that might be slightly different, these two transistors.

Recommended:

Parts you will need

IC1: LM723
Q1, Q2: 2N4037 or BD140 PNP transistor
Q3, Q4: 2N3055
BD1: Bridge 10A 400V
0.5W resistors
R1, R2, R6: 100K
R3, R7, R8: 10K
R9, R10, R11, R12, R13, R14: 0.1Ω 5W
VR1: 5K or 10K potentiometer
C1: 4,700uF 50V to 7,200uF 50V Electrolytic
C2: 470pF 50V Ceramic
C3: 100uF 50V Electrolytic
T1: Transformer 24V 5A
PCB, big heatsink, and more.

To create just operators device in a PCB form and then to make correct completed is available. Without you have adjusting customized at any the circuit.


PCB layout


The Components layout of Regulator 0-30V 5A using LM723 2N3055

Note: This is so the old circuit.
It does not has a reference voltage for 723 and not fully overload protection. Please look at :

0-30V 0-5A variable supply with current adjustable

This circuit is better than the above circuit. Because use CA3140 for Control Current and Voltage output in easily. And full overload protection.

  • P1-50K for control current
  • R20-50K for Adjustable output voltage
  • R19-5K for fine Adjustable voltage output
  • Transformer—use 5-8A at 32V and 18V voltage. Read more below!

Note: This circuit is not suitable for the beginner. It is best for professional only.

How it works

In the 0-30V 5A regulator circuit below. It uses a precision voltage regulator system.
LM723 is the main part to control the output voltage precisely by itself.

This circuit has 2 unregulated power supply, 43V, and 24V.
43V rectifier
It gets the AC voltage of 32V from transformer secondary. To rectify with a bridge rectifier, four 5A diodes.

They power a positive voltage to a collector of two power transistors, 2N3055. Both transistors are connected in parallel to increase the high current to the output load.

But in the beginning, 2N3055 does not conduct. Because they need to biased current from Q3-BC337 first.

So, we need to have another rectifier.

24V rectifier

This is a power supply for a control voltage regulator system. To begin with, we rectifythe 18VAC from the transformerinto 24V DC using a D3-diode and C5-filter capacitor.

Then, the 24VDC comes to resistor-1K to power to pin 12(V+) and pin 7 (V-) of LM723.

While the 24VAC also powers CA3140 op-amp IC at pin 7(V+) and pin4 (V-). This is a limiting current system of this circuit.

When the 24VDC flows through 1K resistor pin 11 (VCC) of IC1. It makes the transistor inside can supply voltage output of pin 9.

So, there is a voltage to bias the base of the Q3 transistor. It is working to conduct current from 24VDC through resistor 200Ω 1W to C-E of that transistor.

It results in both transistor2N3055 get a biased current. So, they can power the current to the output.

Block diagram inside LM723

Look at in the block diagram inside uA723. This voltage can be controlled by comparing the voltage pin 4 and pin 5.

Which both inputs of op-amp have 2 pins. Pin 5 is non-inverting and Pin 4 is inverting.

For pin 6 act as set the reference voltage.

If you want to change the output voltage. You change the voltage at pin 4 and pin 5.

In this circuit, we should choose to adjust the voltage at pin 5. Because it controls the voltage in a linear positive.

If the pin 5 voltage rises up. It makes the output pin 9 is positive up.Of course, there is a lot of biased currents.

Which we can rotate the potentiometer 50K to adjust the output voltage 0-30V in normal and 5K in fine adjusting.

Limited current
CA3140 is Bi MOSFET Operational Amplifier, it acts as limit the current in this circuit. If the current is more than 5A. This will cut off the regulator immediately—with stopping 2N3055 transistor working.

How it works?—We use a comparing voltage between pin 2 and pin 3. When the transistor Q1 works over current than normal. Then, pin 3 will compare the voltage with pin 2.

It makesthe positive voltage out of pin 6 to bias the base of BC549. Then, BC549 pull the voltage at pin 13 of LM723 down and no output voltage. This circuit safe.

Note: Before Building it

I publish this circuit. Because of the benefits of medical. But I never tried it at all. So I can’t confirm that Is it works? I sincerely apologize. If you are looking for a 0-30 variable power supply.

I recommend

  • 0-30V 3A Variable Power Supply circuit
  • 0-50V 3A Variable power supply
  • LM338 Adjustable Power Supply 5A and 10A

They are tested.

Also, You can increase current up to 5A by adding a transistor like this.

Okay, friends, You are smart! you want to try it for everyone.

I suggest you assemble the parts on a universal PCB. Then check all for errors after assembling them. I believe that the person who built this circuit has a good background in electronics. You can definitely create.

Parts you will needs
IC1: UA723
IC2: CA3140
Q1,Q2: 2N3055- 15V 60V transistor
Q3: BC337-0.8A 40V NPN transistor
Q4: BC549-0.4A 40V NPN transistor

0.5W 5% resistorsExcept special
R1, R3: 1.2Ω 5W
R4: 100Ω 5W
R6: 2.2K 5W
R5,R7: 100K
R9,R10: 1K
R8: 100Ω 1W
R9, R10.: 1K
R11: 150Ω 0.5W
R12: 5.6K
R18: 3.9K
R16: 47K
R13: 1.5K

Electrolytic Capacitors
C1: 2,200μF 50V
C3,C4,C5: 220μF 50V
C7: 47μF 50V

0-30V 0-5A regulated variable power supply circuit - ElecCircuit.com (6)

How it builds

First of all, we should get all the components on the lists below. Then, get the PCB. You can also use a perforated board. Look at the PCB layout and the components layout.


The PCB copper layout


The component layout

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Related Posts

0-30V 0-5A regulated variable power supply circuit - ElecCircuit.com (13)

Apichet Garaipoom

I love electronics. I have been learning about them through creating simple electronic circuits or small projects. And now I am also having my children do the same. Nevertheless, I hope you found the experiences we shared on this site useful and fulfilling.

0-30V 0-5A regulated variable power supply circuit - ElecCircuit.com (2024)

FAQs

How do you troubleshoot a regulated power supply? ›

How do you troubleshoot power supply systems?
  1. Check the input voltage. Be the first to add your personal experience.
  2. Check the output voltage. ...
  3. Check the current and power. ...
  4. Check the noise and ripple. ...
  5. Check the temperature and protection. ...
  6. Check the performance and efficiency. ...
  7. Here's what else to consider.
Sep 21, 2023

What does a variable power supply do in a circuit? ›

Using a variable/programmable power supply allows digital or analog control of the power supply output by a control system for maximum versatility. The control system can control and monitor the power supply output voltage and current from virtually anywhere there is an Ethernet connection.

How to use LM338T? ›

Getting Started with LM338
  1. Connect the IN pin of the LM338 to the input voltage source.
  2. Connect the OUT pin to the circuit requiring regulated voltage.
  3. Use the ADJ pin to adjust the output voltage. ...
  4. Add capacitors for stability and noise reduction.
Jul 7, 2023

How to make a variable power supply using LM317? ›

DIY Power Supply Using LM317 | Lm 317 Variable Voltage Output
  1. Step 1: Things You Need. ...
  2. Step 2: Put Lm317 on Breadboard. ...
  3. Step 3: Connect Input to LM317. ...
  4. Step 4: Connect Resistor. ...
  5. Step 5: Connect Potentiometer. ...
  6. Step 6: Connect 0.1uF Cap. ...
  7. Step 7: Add 1uF CAP. ...
  8. Step 8: Getting Output.

How do I test if my power supply is bad? ›

HOW TO TEST A PSU (POWER SUPPLY UNIT)
  1. Shut off your PSU.
  2. Unplug all cables from the PSU except for the main AC cable and the 24-pin cable.
  3. Locate pin 16 and pin 17 on your 24-pin cable. ...
  4. Bend your paper clip so the ends can be inserted into pin 16 and pin 17. ...
  5. Turn on the PSU.
  6. See if the PSU fan turns.

What are two symptoms of a power supply problem? ›

If your computer or device isn't turning on at all or is turning off unexpectedly, it could be a sign that the power supply is failing. In some cases, you may also experience random shutdowns, this could also point to a bad power supply as well.

What is LM317 used for? ›

The LM317 is an adjustable 3−terminal positive voltage regulator capable of supplying in excess of 1.5 A over an output voltage range of 1.2 V to 37 V. This voltage regulator is exceptionally easy to use and requires only two external resistors to set the output voltage.

How does a constant current power supply work? ›

Constant current mode is essentially the opposite of constant voltage mode. In constant current mode, also known as current-controlled mode, the power supply behaves like a current source, holding the current flowing through the output terminals constant while the output voltage varies depending on load conditions.

What is the maximum input voltage for LM338? ›

The LM138, LM238, LM338 are adjustable 3- terminal positive voltage regulators capable of supplying in excess of 5 A over a 1.2 V to 32 V output range.

How many amps can a LM317 handle? ›

The LM317 device is an adjustable three-terminal positive-voltage regulator capable of supplying more than 1.5 A over an output-voltage range of 1.25 V to 37 V.

How to make a variable power supply? ›

A variable power supply circuit is built with variable positive voltage regulator LM317, CMOS decade counter IC CD4017, timer IC NE555 and fixed negative voltage regulator LM7912. The AC supply is fed to the transformer which is stepped down to 12V AC.

What is the difference between LM317 and LM317T? ›

LM317T: The TO-220 Package Variant

This package offers better thermal dissipation characteristics, making it suitable for applications where heat dissipation is a concern. It can handle higher power dissipation compared to the standard LM317, which is crucial in high-current applications.

How do you troubleshoot a voltage regulator? ›

Connect the positive lead of the multimeter to the output terminal of the regulator and the negative lead to the ground terminal. Turn on the power source and read the output voltage on the display; it should match the rated output voltage of the regulator (e.g., 5V, 12V).

How do I troubleshoot my power supply? ›

System does not power on:
  1. Plug the PSU power cable into a known working power outlet.
  2. Swap the PSU power cable with known working cable.
  3. Verify the PSU power cable and internal power adapters are secure connected.
  4. Check the PSU for any damage caused by overheating or excessive wear.

How do you calibrate a regulated power supply? ›

Set your multimeter to VDC, and connect your probes to the supply in parallel. To test your current reading: Set your digital multimeter to its amperage setting capable of tolerating >= 5 amps with your meter probes in series with the supply.

How do you tell if a power supply is regulated or unregulated? ›

Identify the voltage regulator: A regulated power supply will most likely have a voltage regulator component, whereas an unregulated source won't. If you notice one present, this is usually a good indication that it's regulated.

References

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