Characterization of IM7 Graphite/Thermoplastic Polyetheretherketone (PEEK) for Spacecraft Structural Applications (2024)

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ASTM Selected Technical Papers

Composite Materials: Testing and Design (Tenth Volume)

By

GC Grimes

GC Grimes

1

Chairman and Editor

, 10th Symposium on Composite Materials: Testing and Design

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ISBN-10:

0-8031-1426-5

ISBN:

978-0-8031-1426-5

No. of Pages:

479

Publisher:

ASTM International

Publication date:

1992

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By

EM Silverman

EM Silverman

1

TRW Space & Technology Group

,

One Space Park, Bdg. 01/Rm. 2171, Redondo Beach, CA 90278

.

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,

CR Wiacek

CR Wiacek

1

TRW Space & Technology Group

,

One Space Park, Bdg. 01/Rm. 2171, Redondo Beach, CA 90278

.

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,

RA Griese

RA Griese

1

TRW Space & Technology Group

,

One Space Park, Bdg. 01/Rm. 2171, Redondo Beach, CA 90278

.

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Page Count:

13

  • Published:

    1992

Citation

Silverman, E, Wiacek, C, & Griese, R. "Characterization of IM7 Graphite/Thermoplastic Polyetheretherketone (PEEK) for Spacecraft Structural Applications." Composite Materials: Testing and Design (Tenth Volume). Ed. Grimes, G. 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959: ASTM International, 1992.

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Graphite composites fabricated from thermoplastic polyetheretherketone (PEEK) IM7 graphite prepreg tapes were evaluated for the development of lightweight, strength-critical, dimensional stable spacecraft components. The objective of this investigation was to summarize the mechanical and physical properties of IM7 graphite/PEEK to compare its properties to that of similar graphite/epoxy composites.

A property database for thermoplastic composite materials was generated. Composite mechanical property characterization included 0° and 90° tensile and compressive, in-plane shear, and flexural properties. Physical property characterization included coefficient of thermal expansion, outgassing/condensable volatiles, and equilibrium moisture absorption at 71°C (160°F) and 95% relative humidity. Scanning electron microscopy (SEM) was used to investigate fiber/matrix distribution, fiber orientation, and fiber/resin interface adhesion. Results were compared with data on IM7 graphite/8551-7 epoxy laminates to assess the relative merits of the IM7 graphite/PEEK thermoplastic material system.

In general, IM7 graphite/PEEK thermoplastic composites possess a combination of properties that appear to match the requirements for several spacecraft applications. In addition to having very respectable structural properties, IM7/PEEK laminates exhibited lower moisture uptake and lower outgassing than IM7/8551-7 epoxy laminates. The equilibrium moisture gain for the thermoplastic composites was 0 18% compared to 0 80% for the epoxy composite system. SEM analysis indicated that the thermoplastic PEEK composite laminates exhibited excellent fiber/matrix distribution and interfacial fiber/resin adhesion. The PEEK thermoplastic matrix composite, therefore, provides a superior replacement to conventional epoxy matrix composites for spacecraft applications.

Keywords:

polyetheretherketone (PEEK), graphite fiber composites, unidirectional tape, mechanical properties, coefficient of thermal expansion, water absorption, coefficient of moisture expansion

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